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ETALON LASERTRACER-NG
Vereenvoudiging en automatisering van de kalibratie, compensatie en verificatie van middelgroot en groot machinegereedschap en coördinatenmeetmachines
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The ETALON LASERTRACER-NG simplifies the calibration and monitoring of coordinate measuring machines (CMMs) and machine tools to offer unrivalled accuracy and cost-effectiveness.
In contrast to other measurement systems for medium and large machines, the LASERTRACER deploys a patented measurement technique that fully compensates for the mechanical errors of the linear, rotation and swivel axes to deliver a centre of rotation of unprecedented accuracy.
The LASERTRACER removes the need for the fine alignment of components, which is a common source of human error. Instead an operator simply places the LASERTRACER inside or close to the working volume of the machine and then mounts the reflector on the tool or probe. The LASERTRACER then automatically tracks the actual path of the machine in its entire working volume and delivers highly accurate measurement values to our software packages TRAC-CAL and TRAC-CHECK, which calculate and analyse machine errors with sub-micron accuracy.
The user-friendly TRAC-CAL software guides the operator through the measurement process to determine the systematic geometrical deviations of the coordinate measurement machines or machine tools being evaluated. This includes position deviations, straightness deviations in both directions, rotational deviations (pitch, yaw, roll), and the squareness of axes to one another.
By using the LASERTRACER in combination with TRAC-CHECK software, it is possible to determine within 30 minutes if a machine is still within specification or if it needs maintenance or error compensation. The patented method allows for the automatic alignment of the laser beam and reduces measurement time significantly.
For applications requiring the highest spatial accuracy and dynamic resolution, four electronically coupled LASERTRACERs are used, forming a real-time multilateration system with a short-term data rate of up to 50 kHz (1000 Hz continuous) and sub-micron-accuracies.
In contrast to other measurement systems for medium and large machines, the LASERTRACER deploys a patented measurement technique that fully compensates for the mechanical errors of the linear, rotation and swivel axes to deliver a centre of rotation of unprecedented accuracy.
Fast and effective measurement process
The LASERTRACER removes the need for the fine alignment of components, which is a common source of human error. Instead an operator simply places the LASERTRACER inside or close to the working volume of the machine and then mounts the reflector on the tool or probe. The LASERTRACER then automatically tracks the actual path of the machine in its entire working volume and delivers highly accurate measurement values to our software packages TRAC-CAL and TRAC-CHECK, which calculate and analyse machine errors with sub-micron accuracy.
Guided calibration of CMMs and machine tools
The user-friendly TRAC-CAL software guides the operator through the measurement process to determine the systematic geometrical deviations of the coordinate measurement machines or machine tools being evaluated. This includes position deviations, straightness deviations in both directions, rotational deviations (pitch, yaw, roll), and the squareness of axes to one another.
Rapidly identify if a machine is within specification
By using the LASERTRACER in combination with TRAC-CHECK software, it is possible to determine within 30 minutes if a machine is still within specification or if it needs maintenance or error compensation. The patented method allows for the automatic alignment of the laser beam and reduces measurement time significantly.
ETALON MULTITRACE: Real-time multilateration
For applications requiring the highest spatial accuracy and dynamic resolution, four electronically coupled LASERTRACERs are used, forming a real-time multilateration system with a short-term data rate of up to 50 kHz (1000 Hz continuous) and sub-micron-accuracies.-
Kenmerken en voordelenDe nauwkeurigheid van meerassige machines verbeteren met volumetrische compensatie
Deze oplossing biedt een logboek voor de uitvoer van de asafwijkingen in verschillende weergaven en, waar nodig, kunnen met één druk op de knop correctiegegevens worden gegenereerd. Dit garandeert de hoogste nauwkeurigheid van de CMM of bewerkingsmachine.
Efficiënt testen en kalibreren van CMM's en bewerkingsmachines
De geometrische interactie van alle machineassen wordt vastgelegd met de beproefde ETALON-methode, die de zes vrijheidsgraden (DOF) van alle assen en hun haaksheid ten opzichte van elkaar bepaalt.
Gestandaardiseerde monitoring van CMM's en bewerkingsmachines
Alle berekeningen en metingen voldoen aan ISO 230-2, -6 of VDI 3441, optioneel ISO 230-4 (kogeltest) of ISO10360-2
Schaalbare oplossing voor flexibel gebruik
Dankzij grotendeels geautomatiseerde meetroutines kunnen in het gehele werkvolume van een meet- of bewerkingsmachine ruimtelijke nauwkeurigheden worden bereikt tot op minder dan een micrometer. Het principe is schaalbaar voor verschillende machineformaten.
Gebruiksvriendelijke en tijdbesparende oplossing
Het is niet nodig om heel precies uit te lijnen, waardoor het gemakkelijk te gebruiken is en tijd bespaart
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Technische gegevens
Meetonzekerheid voor ruimtelijke verplaatsing (95%) 0,2 µm + 0,3 µm/m Resolutie 0,001 µm Meetbereik 0,2 -20 m (grotere machineafmetingen zijn mogelijk door metingen aan elkaar te bevestigen) Hoekbereik azimut-as -225° tot 225° Hoekbereik elevatie-as -35° tot 85° Gewicht 8,5 kg Laserklasse 2 M Levering vlucht opslaan transportdozen -
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