MAESTRO hardware

Built for speed, stability, and smart integration

MAESTRO combines advanced sensor technologies with an all-digital, intelligent machine design to deliver outstanding throughput and flexibility. From its ultra-stable frame and embedded control systems to automated sensor handling and intuitive operator feedback, every hardware component plays a role in accelerating measurement without compromising precision.

Digital probes and sensors

The fully digital sensor ecosystem behind MAESTRO. MAESTRO’s performance is built on precision — and that starts with its digitally native sensors. Designed for flexibility, accuracy, and seamless integration, these sensors enable fast tactile probing, advanced scanning, and non-contact surface capture — all without compromising ease of use or system intelligence. Every sensor is exchangable via the digital changer rack, seamlessly integrated with MAESTRO’s digital twin, and ready for your application.

Maximum flexibility, infinite orientation

The DW 2.5 wrist delivers 360° continuous B-axis rotation and 2.5° indexing across two axes, enabling over 12000 unique probe orientations. It ensures optimal sensor alignment with minimal repositioning — improving access and cycle efficiency.

Fast, repeatable 3D probing

A compact, 6-way probe for precise 3D point measurement. Modular design allows quick stylus and module changes without recalibration, reducing setup time and boosting workflow flexibility.

High-speed tactile scanning for form and contour

Captures detailed geometries with long and lateral styli (up to 200 mm axial / 225 mm lateral). Quick-change stylus mounts and advanced orientation handling reduce setup effort and deliver smooth scanning, even on complex features.

Non-contact scanning, maximised usability

Capture complex or delicate part surfaces at high point density– without physical contact. DSL 100 offers intuitive setup, rapid scanning performance, and seamless workflow integration for hybrid inspection strategies.

Integrated platform hardware

Physical platform components that underpin MAESTRO’s measurement performance. They support high-speed operation, accurate sensor movement, and real-time operator feedback. Each feature is designed to make the CMM system smarter, more stable, and easier to operate.

Machine frame architecture

Stability meets scalability

MAESTRO is available in multiple frame sizes — all designed with a granite base and precision bridge architecture for maximum stiffness and accuracy. Whether inspecting small components or large assemblies, MAESTRO maintains thermal mechanical stability, even at high acceleration and throughput.

Available sizes:

5.7.5 (X: 500 mm, Y: 700 mm, Z: 500 mm)
7.10.7 (X: 700 mm, Y: 1000 mm, Z: 700 mm)
9.YY.8 (X: 900 mm, Y: 1200/1500/2000 mm, Z: 800 mm)

Digital changer rack

Automated sensor switching, fully digital and collision-aware

MAESTRO’s digital changer rack allows fully automated sensor and styli swaps during measurement cycles – no recalibration needed. It features modular, stackable layers in multiple widths, supporting a wide range of sensor and styli configurations.

Fully integrated with MAESTRO’s digital twin, the rack continuously monitors the occupancy status of each port, optimising change routines and significantly reducing the risk of collision or misalignment. Easy to install, expand, and calibrate, it delivers the flexibility modern production demands.

LEDs and display

Instant machine feedback, clear operator guidance

Integrated LED status lights and a full-colour display on the Z-tower provide live machine feedback — from operating mode and system status to actionable warnings and prompts. Operators can quickly see and respond to what the machine needs, keeping workflows moving efficiently.

Smart Machine Eye (SME)

Real-time visibility, remote diagnostics

An embedded camera system allows operators and support teams to monitor MAESTRO remotely. Ideal for diagnostics, training, and downtime analysis, SME ensures transparency and control — with a manual blind for full privacy.

Embedded controller

Smaller footprint, faster setup

MAESTRO includes a compact, built-in controller housed directly within the machine frame — reducing floor space requirements and eliminating the need for a separate control cabinet. This also simplifies cabling and streamlines initial setup and installation.

Sensor unit and interface

Smart, scalable sensor integration

Located on the Z-axis, the sensor interface enables fast, secure sensor connections with integrated status LEDs and modular cabling. Designed to support both current and future sensor technologies, it allows fast upgrades and simplified maintenance over the system’s lifetime.