Hexagon Sheet Metal Fabrication Suite

A suite of best-in-class products offering an integrated workflow from design to quoting through production preparation, CAM and automation all the way to delivery and invoice while enhancing efficiency, reducing costs, and ensuring consistent quality from design to production.

A close-up view of a metal cutting machine, showcasing precision in sheet metal fabrication processes.

Empowering Industries with Smart Solutions

Optimized Production and Superior Quality

Integrated Sheet Metal Fabrication for Precision and Efficiency

Engineered to address the critical challenges of sheet metal fabrication, offering solutions that boost productivity, enhance accuracy, and drive superior quality. Experience the difference with a suite that not only help you meet but exceeds industry standards for operational excellence.

Quoting for Sheet Metal Fabrication

Efficient quoting is crucial for competitive pricing and successful project management in sheet metal fabrication. Our Sheet Metal Suite offers a sophisticated quoting tool designed to simplify and enhance this process.
Image displaying a detailed quote for sheet metal fabrication process
  • Fast, Automatic, and Precise: Quickly generate accurate quotes that automates calculations and ensures precision. This speed and accuracy enhance the quoting process, allowing for rapid response to customer inquiries and faster turnaround.
  • Single Part Support: Our solution provides detailed cost estimates for individual parts, ensuring accuracy and efficiency in every quote.
  • Part Level and Assembly Level Operations: Perform quoting operations at both the part and assembly levels, allowing for detailed cost breakdowns and accurate pricing across different stages of fabrication.
  • Calculations Using Actual Machine Knowledge: Benefit from quotes based on real machine data and operational knowledge. The software uses actual machine capabilities and constraints to ensure that quotes reflect realistic production costs and feasibility.

Benefits:

  • Detailed Cost Breakdown: View and adjust material, labor, and overhead costs for accurate pricing and effective negotiations.
  • Flexible Cost Modifications: Easily modify individual cost components to tailor quotes to project requirements
  • Professional Reporting: Generate and dispatch professional quotations via email or print, and create detailed internal reports for project evaluation.
  • Integrated Costing Models: Use pre-set costing models and templates to standardize and ensure consistency across projects.
  • Enhanced Negotiation Capabilities: Helps better negotiations with a clear, itemized cost breakdown and customizable sections for improved project profitability
 

CAD for Manufacturing & Design Reviews

Offers powerful features to enhance design accuracy and manufacturing efficiency and supports a thorough analysis and optimization of sheet metal parts, ensuring that designs are both manufacturable and cost-effective.

Image of a computer screen displaying a CAD model, providing a visual representation for manufacturing and design review
  • Import Major File Formats: Import major file formats for both single parts and assemblies, ensuring compatibility with various design systems and facilitating smooth integration into your workflow.
  • Verify Manufacturability: Assess the manufacturability of designs to ensure that they meet production requirements and constraints, preventing potential issues before moving to manufacturing.
  • Automatic Part Recognition and Classification: Automatically recognize and classify parts within designs to streamline the review process and improve accuracy in design assessments.
  • ‘Manufacturing Pack’ for System Consumption: Generate a ‘Manufacturing Pack’ that can be consumed by other systems, simplifying the transition from design to manufacturing and ensuring consistency across platforms.
  • Fast Processing of Assemblies: Quickly process assemblies for quoting and manufacturing, accelerating the workflow and improving response times for quotes and production scheduling.

Benefits:

  • Enhanced Decision-Making: Identify optimal top faces and splitting/joining points for designs, ensuring compatibility with manufacturing constraints.
  • Strategic Mapping for Welding and Bending: Plan precise weld and bend areas to streamline cutting processes and minimize additional operations.
  • Optimal Corner Solutions: Implement corner solutions that improve cutting accuracy and reduce post-processing work.
  • Material Thickness Detection: Identify inconsistencies in material thickness and ensure complete, overlap-free unfolded blanks.
  • Design Validation: Verify designs for manufacturability, spotting potential issues early to minimize rework and ensure feasibility.
 
Screenshot showcasing the user interface of Designer 2023

CAM for CNC Bending

The CAM for CNC Bending module offers a comprehensive solution to streamline and enhance bending operations for press brakes. With features like offline programming, 3D simulation, and automatic process calculations, this tool ensures precision, efficiency, and reduced production time.

Image showcasing the practical use of innovative CAM technology for precision-driven CNC bending operation
  • Integrated with DESIGNER: Seamlessly integrates with DESIGNER, allowing for efficient design data transfer and workflow continuity between design and manufacturing.
  • Automatic Unfolding and Verification: Automate the unfolding of 3D models and verify them against manufacturing constraints, ensuring accurate flat patterns and manufacturable designs.
  • Automatic Process Calculations: Utilize automatic sequence calculation to determine the most efficient bending process, optimizing bending order and minimizing unnecessary steps without requiring manual intervention.
  • Postprocessing: Efficiently generate machine-specific code through integrated postprocessors, ensuring that bending programs are tailored to the exact requirements of each press brake.
  • Operator Instructions: Automatically generate detailed setup and operation instructions for machine operators, reducing the risk of handling errors and ensuring consistent output across production runs.

Benefits:

  • Complete Offline Programming: Refine bending programs offline to free up machine time, reduce downtime, and keep shop floor operations continuous.
  • Full 3D Bending Simulation: Identify potential issues like collisions and tooling conflicts with 3D simulations, ensuring smooth and error-free production.
  • Tooling Optimization and Configuration: Automatically choose the best tooling setups from a built-in database, reducing setup time and manual handling.
  • Proactive Design Verification: Detect and fix design problems early with built-in verification tools, reducing rework and improving production readiness.
  • Digital Proofing and Prototyping: Validate bending processes digitally, cutting out costly prototypes, saving material, and speeding up production.
 
Screen capture of the Radbend software interface

CAM for CNC Sheet and Tube Cutting

The CAM for CNC Sheet and Tube Cutting module offers a toolset for optimizing cutting operations across a range of technologies, including laser, plasma, and punch. Designed for both simple profiles and complex multi-axis operations, this solution ensures accuracy, efficiency, and flexibility for various manufacturing needs.

Image depicting the dedicated CAM for CNC sheet and tube cutting  module
  • Efficient and Safe Tool Paths: Generate safe and optimized tool paths that reduce machine wear and minimize operational risks, ensuring smooth and reliable cutting performance.
  • Advanced Nesting Capabilities: Improve material utilization with class-leading nesting algorithms that optimize sheet layouts, reducing waste and driving significant material savings.
  • Built on Extensive Industry Experience: Developed with decades of experience in the sheet metal and tube cutting industries, offering a proven and reliable solution trusted by leading manufacturers.
  • Shop Floor Reports: Generate detailed shop floor reports that provide insights into production performance, material usage, and job completion, supporting data-driven decision-making.
  • Preferred Solution for Major OEMs: Recognized as the go-to solution for significant OEMs across industries, ensuring compatibility with industry standards and best practices.

Benefits:

  • Versatile Programming for Profiling Machines: Program laser, plasma, waterjet, and punch machines with a unified solution for diverse cutting needs.
  • Enhanced Production Workflow: Seamlessly link cutting operations with quoting, scheduling, and inventory management for efficient production.
  • Punch and Profile Machine Tool Optimization: Calculate efficient tool paths to boost production speed while extending tool life and preserving precision.
  • Sector-Specific Support for Tube Cutting: Leverage specialized software for rotary and multi-axis tube cutting to deliver precise programming for complex profiles.
  • Automatic Part Recognition and Setup: Automatically identify and set up parts for cutting, reducing setup time and ensuring consistent results.
 
A visual representation of the dedicated CAM software interface planned for CNC sheet and tube cutting operations.

Production Management

Designed to streamline and integrate the entire production process for sheet metal fabrication and tube assemblies. From initial quoting and planning to final invoicing, this solution provides end-to-end visibility and control, ensuring seamless operations and consistent quality output.

Image vividly demonstrating an industrial production process
  • From Estimate to Invoice: Provides end-to-end control, managing the entire production cycle from the initial cost estimate to the final invoice. It ensures seamless integration across all stages—quoting, planning, nesting, production, and quality control—giving you comprehensive oversight and streamlined processes.
  • Quoting for Sheet Metal and Tube Assemblies: Generate accurate and competitive quotes and supports detailed, itemized quotations, enabling precise cost estimation for single parts or complex assemblies while providing flexibility for adjustments.
  • Nesting Connected to Stock and Inventory Management: Optimize material usage with intelligent nesting algorithms linked directly to your stock and inventory management system. This connection ensures efficient material allocation, reduces waste by tracking off-cuts and remnants, and keeps inventory levels updated in real-time, preventing material shortages and excess.
  • Part Requirements Sourced from Connected ERP/MRP Systems: Leverage seamless integration with ERP/MRP systems to source part requirements directly from your production schedule. This integration ensures that production runs smoothly with real-time access to inventory, part availability, and order status, minimizing delays and maintaining alignment with business goals.
  • Output to Quality Management Systems: Ensure consistent quality and compliance with integrated quality management features. The system automatically routes production data and outputs to quality control, helping to detect deviations early. 

Benefits:

  • Real-Time Production Tracking: Monitor all production stages with real-time updates on job progress, material flow, and machine performance for optimized operations.
  • Quality Assurance and Compliance: Ensure product quality with integrated tools that continuously monitor and correct deviations to meet compliance standards.
  • Scheduling and Planning: Manage production timelines, machine workloads, and workforce allocation with intelligent scheduling to prevent bottlenecks and enhance shop floor efficiency.
  • Data-Driven Decision Making: Utilize detailed reports and analytics on production, material usage, and job costs for informed decision-making and process optimization.
  • Integrated Documentation and Communication: Easily generate and share production reports, instructions, and summaries to improve communication and reduce errors.
Screenshot revealing a user-friendly Production Management software interface


Sheet Metal Suite Products

  • RADAN Radbend production software IOP pod image
    Module

    RADAN Radbend is a comprehensive offline programming solution for press brakes and 3D simulation of the bending process.

    • ×
      Human-Assisted autonomy
      NC Program generation automated
    Learn more
  • RADAN Radtube production software IOP pod image
    Module

    RADAN Radtube is a multi-axis laser-cutting CAD CAM technology for tubular components.

    • ×
      Human-Assisted autonomy
      NC Program generation automated
    Learn more
  • Designer CAD for CAM software on monitor
    Product

    DESIGNER is a CAD for CAM software that provides a variety of solid, surface and sheet metal modelling capabilities and more.