BendingStudio XT

Het complete platform voor buiggegevens en -processen

Makes precision measurement simple and accessible to all operator skill levels.

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BendingStudio XT verbindt alle gegevens en processen met betrekking tot de productie van gebogen onderdelen, van productie- en procesplanning tot aan productie en kwaliteitscontrole.

Het is het enige middel om aan deze gecombineerde eisen te voldoen met een nadruk op metrologische processen. BendingStudio XT biedt in combinatie met TubeInspect- of Absolute Arm-systemen efficiënte en op de klant gerichte oplossingen met een unieke combinatie van snelheid, nauwkeurigheid en flexibiliteit.

Voor elk onderdeel zijn er vaak verschillende gegevens nodig in de verschillende stadia op weg van tekentafel naar getest product. Dit zijn naast CAD-gegevens van ontwerp- en buigprogramma's en correcties voor productie, onder meer ook test- en inspectieplannen of meetrapporten en -analyses voor kwaliteitscontrole. Maar deze gegevens zijn niet altijd 100 procent compatibel.

BendingStudio XT is gericht op het samenbrengen van alle parallelle datasets die bij elke individuele component behoren, waardoor fabrikanten de mogelijkheid krijgen om alle veranderingen tijdens alle verschillende processtappen te bewaken, kwantificeren, visualiseren en documenteren.

Het platform is gebaseerd op een eenvoudig en helder gestructureerd verwerkingsconcept met een verscheidenheid aan kleine hulpmiddelen om het dagelijkse werk op alle gebieden van de productie van gebogen onderdelen te vergemakkelijken.

BendingStudio XT is compatibel met zowel handmatige als geautomatiseerde inspectieprocessen via de kant-en-klare TubeInspect-meetcelhardware, evenals meting met 3D-laserscanners, buistasters en contacttasters met behulp van een mobiel Absolute Arm-meetarmsysteem.

Introducing BendingStudio

BendingStudio XT is powered by BendXtract technology, designed to support your tube and wire production processes.

Its advanced algorithms automatically calculate precise bend geometries without the need for time-consuming precision scans.

With features like free scanning, automatic extraction and smart results, BendXtract transforms complex data into actionable reports instantly.

BendingStudio XT makes your tube and wire production simpler, reducing complexity and saving you time and effort.

Its intuitive interface and real-time feedback empower your team to work confidently, even with minimal training.

By automating corrections and seamlessly integrating CAD data, BendingStudio XT ensures your processes stay efficient and precise, helping you focus on delivering quality results.

BendingStudio XT gives you consistent accuracy and peace of mind, no matter how complex your production demands.

With advanced algorithms and smart correction tools, it ensures precise measurements and reliable data every time.

Whether you're inspecting complex geometries or managing large-scale operations, BendingStudio XT helps you maintain quality and efficiency across your workflow.

BendingStudio XT speeds up your production, so you can deliver results faster without compromising on quality.

With rapid data transfer, the software reduces time-consuming tasks and keeps your workflow moving.

Real-time feedback and seamless ERP integration help you meet tight deadlines, giving you the agility to stay ahead of customer expectations.

BendingStudio XT is powered by BendXtract technology, designed to support your tube and wire production processes.

Its advanced algorithms automatically calculate precise bend geometries without the need for time-consuming precision scans.

With features like free scanning, automatic extraction and smart results, BendXtract transforms complex data into actionable reports instantly.

BendingStudio XT makes your tube and wire production simpler, reducing complexity and saving you time and effort.

Its intuitive interface and real-time feedback empower your team to work confidently, even with minimal training.

By automating corrections and seamlessly integrating CAD data, BendingStudio XT ensures your processes stay efficient and precise, helping you focus on delivering quality results.

BendingStudio XT gives you consistent accuracy and peace of mind, no matter how complex your production demands.

With advanced algorithms and smart correction tools, it ensures precise measurements and reliable data every time.

Whether you're inspecting complex geometries or managing large-scale operations, BendingStudio XT helps you maintain quality and efficiency across your workflow.

BendingStudio XT speeds up your production, so you can deliver results faster without compromising on quality.

With rapid data transfer, the software reduces time-consuming tasks and keeps your workflow moving.

Real-time feedback and seamless ERP integration help you meet tight deadlines, giving you the agility to stay ahead of customer expectations.

BendingStudio XT is powered by BendXtract technology, designed to support your tube and wire production processes.

Its advanced algorithms automatically calculate precise bend geometries without the need for time-consuming precision scans.

With features like free scanning, automatic extraction and smart results, BendXtract transforms complex data into actionable reports instantly.

BendingStudio XT is powered by BendXtract technology, designed to support your tube and wire production processes.

Its advanced algorithms automatically calculate precise bend geometries without the need for time-consuming precision scans.

With features like free scanning, automatic extraction and smart results, BendXtract transforms complex data into actionable reports instantly.

BendingStudio XT makes your tube and wire production simpler, reducing complexity and saving you time and effort.

Its intuitive interface and real-time feedback empower your team to work confidently, even with minimal training.

By automating corrections and seamlessly integrating CAD data, BendingStudio XT ensures your processes stay efficient and precise, helping you focus on delivering quality results.

BendingStudio XT gives you consistent accuracy and peace of mind, no matter how complex your production demands.

With advanced algorithms and smart correction tools, it ensures precise measurements and reliable data every time.

Whether you're inspecting complex geometries or managing large-scale operations, BendingStudio XT helps you maintain quality and efficiency across your workflow.

BendingStudio XT speeds up your production, so you can deliver results faster without compromising on quality.

With rapid data transfer, the software reduces time-consuming tasks and keeps your workflow moving.

Real-time feedback and seamless ERP integration help you meet tight deadlines, giving you the agility to stay ahead of customer expectations.

BendingStudio XT is powered by BendXtract technology, designed to support your tube and wire production processes.

Its advanced algorithms automatically calculate precise bend geometries without the need for time-consuming precision scans.

With features like free scanning, automatic extraction and smart results, BendXtract transforms complex data into actionable reports instantly.

BendingStudio XT makes your tube and wire production simpler, reducing complexity and saving you time and effort.

Its intuitive interface and real-time feedback empower your team to work confidently, even with minimal training.

By automating corrections and seamlessly integrating CAD data, BendingStudio XT ensures your processes stay efficient and precise, helping you focus on delivering quality results.

BendingStudio XT gives you consistent accuracy and peace of mind, no matter how complex your production demands.

With advanced algorithms and smart correction tools, it ensures precise measurements and reliable data every time.

Whether you're inspecting complex geometries or managing large-scale operations, BendingStudio XT helps you maintain quality and efficiency across your workflow.

BendingStudio XT speeds up your production, so you can deliver results faster without compromising on quality.

With rapid data transfer, the software reduces time-consuming tasks and keeps your workflow moving.

Real-time feedback and seamless ERP integration help you meet tight deadlines, giving you the agility to stay ahead of customer expectations.

BendingStudio XT is powered by BendXtract technology, designed to support your tube and wire production processes.

Its advanced algorithms automatically calculate precise bend geometries without the need for time-consuming precision scans.

With features like free scanning, automatic extraction and smart results, BendXtract transforms complex data into actionable reports instantly.

See BendingStudio XT in action

Watch video case studies from across the industry to see how BendingStudio XT turns metrology challenges like yours into success stories.

WTX Europe

See how WTX Europe uses the TubeInspect cell combined with the BendingStudioXT software to support their design for a sustainable scooter.

Biebl

See how Biebl uses the TubeInspect P16.2 HRC and BendingStudio XT to improve efficiency in their tube manufacturing.

WTX Europe

Biebl

Kenmerken en Voordelen

Automated drill hole measurement

BendingStudio XT accurately detects and measures drill holes automatically, eliminating manual effort and ensuring consistent, reliable results. This feature streamlines your workflows by reducing errors and enhancing precision during production.

Seamless ERP integration

Seamlessly connect your production data with Enterprise Resource Planning (ERP) systems using BendingStudio XT. This ensures smooth data transfer, keeps workflows connected, and eliminates manual input errors for a more efficient operation.

Real-time feedback & guidance

BendingStudio XT provides live feedback and guided part positioning, helping you reduce errors and simplify operations. Its intuitive tools empower operators to achieve precision quickly, even in demanding environments.

Beheer van eind tot eind

Het BendingStudio XT-platform is ontworpen om volledige communicatie en gegevensverwerking te leveren aan alle productie-, kwaliteitscontrole- en ontwerpkantoren, zodat het gehele buigproductieproces wordt bestreken.

Kruiselingse compatibiliteit

Met BendingStudio XT is complete kruiselingse compatibiliteit mogelijk tussen meetinvoer vanuit TubeInspect en Absolute Arm -systemen, zodat input van elk apparaat gemakkelijk kan worden gebruikt binnen dezelfde productiestructuur.

Eenvoudige verwerking

Met BendingStudio XT, gebouwd op een heldere en intuïtieve structuur, is de verwerking van productiegegevens gemakkelijk inzichtelijk, waaronder functionaliteit met één klik voor meetresultaten en import en export van gegevens.

Uitgebreide interfaces

BendingStudio XT is gebouwd op plug-and-play met de producten van derden die van vitaal belang zijn voor de productie en besturing van buigwerk, en omvat een open buiginterface evenals belangrijke besturingssoftware voor statistische processen zoals qs-STAT.

Meetfuncties

Buigpunten, buiggegevens, mantelafwijking, afwijkingscompensatie en diameterwijzigingen worden met BendingStudio XT eenvoudig verwerkt, evenals meting van complexe buisstructuren zoals vertakte buizen, conisch gesneden uiteinden of zelfs buizen met rechthoekige secties.

Meettaken

Verbetering van procesbetrouwbaarheid en optimalisatie van inspectietoepassingen voor serieonderdelen zijn gemakkelijk uitvoerbaar met de implementatie van meettaken binnen BendingStudio XT.

Inspectieflexibiliteit

Er kunnen binnen BendingStudio XT verschillende inspectieplannen worden toegewezen aan één enkel onderdeel, zodat op basis van dezelfde meting weergave mogelijk is van tekenvereisten en montagevoorwaarden.

CAD-adapters

High-definition invoersystemen zoals TubeInspect HRC-modellen of de Absolute Arm met Absolute Scanner AS1 ondersteunen CAD-adapaterfunctionaliteit, zodat positie- en oriëntatiemeting van eindhouders, fittingen en bevestigingen zonder mechanische adapters mogelijk is.

Smart bender correction

BendingStudio XT calculates corrections for complex bent parts like brake lines and clamped tubes. Its customisable overlength compensation ensures precise results and reduces material waste.

BendXtract-technologie: Vrij scannen

BendXtract-technologie betekent gemakkelijke gegevensverzameling – verzamelen van complete buisgeometrieën met een paar muisklikken, enkele scangangen of een handjevol tastpunten.

BendXtract-technologie: Automatisch extraheren

BendXtract neemt verzamelde meetgegevens en berekent onmiddellijk volledige buisgeometrieën en hartlijnen met een minimale gebruikersinteractie.

BendXtract-technologie: Slimme resultaten

BendXtract transformeert gegevens in bruikbare resultaten die automatisch worden samengevoegd in een gedetailleerd meetrapport volgens de vereisten.

Uses

Discover how BendingStudio XT can support you to achieve specific tube & wire measurement aims.

Use: Busbar correction

See how the TubeInspect P8.2 HRC with BendingStudio XT enables fast bender correction on WAFIOS BMF60 for busbar correction.

Use: 3D hairpin inspection

The 3D Hairpin Inspect system is the leading solution for high-speed hairpin measurement in production environment.

3D Hairpin Inspect is a specialised TubeInspect system powered by BendingStudio XT, designed for fast and precise measurement of electric motor hairpins in production environments. It supports the entire process, including all steps required to set up and manage a hairpin production machine.

With a simplified user interface tailored for hairpin production, BendingStudio XT pares down its functionality to focus on essential tools. This makes it easy for shop floor users to operate the system efficiently with minimal training, ensuring seamless and accurate production management.

Use: Overlength compensation

See how BendingStudio XT supports manufacturers with overlenghth compensation.

Use: Busbar correction

Use: 3D hairpin inspection

Use: Overlength compensation

About BendingStudio XT

BendingStudio XT is the software backbone of Hexagon’s tube and wire measurement range, integrating data and processes from TubeInspect, Absolute Arm, and Absolute Tracker into one unified platform. This powerful hub connects design, production, and quality control, ensuring precise measurements, efficient workflows, and consistent results across all stages of manufacturing.

A solution powering all Hexagon tube & wire inspection tools

Supports TubeInspect
Links with TubeInspect for automated, high-speed optical measurements.
Automates drill hole detection, inspection plans, and bender corrections to streamline workflows and reduce waste.

Supports Absolute Arm
Combines with Absolute Arm to enable portable, on-site manual measurements.
Ensures precise data collection for flexible or hard-to-reach components, supporting diverse geometries and materials.

Supports Absolute Tracker
Works with Absolute Tracker for large-scale, high-accuracy tube and wire measurements.
Manages complex geometries and long components, even across distances up to 30 metres.
Industries and applications
Improved metrology for your industry
Some of the places you can measure

Aerospace

Automotive

Energy & Power Gen

Heavy Machinery

Agriculture

Healthcare

Furniture

Industrial Equipment

General Manufacturing

Defence

Marine

More uses than ever
Some of the tasks you can now complete

Brake tubes

Hairpins

Large tubes

Extra-long freeform tubes

Busbars

Stabilisers

Thermoplastics

Seating

Railings

Hydraulic pipes

Rectangle-section frames

Lightweight tubes

Square tubes

Wire

Engine tubes

Cooling tubes

Exhaust tubes

Bracket and fittings
Customer stories

Automotive

Harnessing modern technologies for efficient production

WTX Europe, Roubaix, France

Learn more

General Manufacturing

The digital future of tube manufacturing

Albert Biebl GmbH, Hauzenberg, Germany

Learn more

Algemene Fabricage

Kwaliteit oogsten

CLAAS Selbstfahrende Erntemaschinen GmbH, Harsewinkel, Duitsland

Lees meer

Energie

Besparing van 70-80% aan inspectietijd

Sambo Shindo (Thailand) Co., Ltd

Lees meer

Railway

Innovative tube measurement supports rail manufacturing

CRRC Group, China

Learn more

Algemene Fabricage

Geïntegreerde Meettechnologie Voor Optimale Kwaliteit

Schmehmann Rohrverformungstechnik GmbH, Bad Marienberg, Duitsland

Lees meer

Algemene Fabricage

Van Minuten Naar Seconden, Het Verhogen Van Den Efficiëntie Van Buismeting

Blomberg & Stensson AB, Katrineholm, Zweden

Lees meer
Downloads
Tube and Wire Inspection Solutions Brochure

BendXtract Fact Sheet

Smart solutions for railway inspection

Smart solutions for eMobility manufacturing brochure

Find out more

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