BendingStudio XT

Het complete platform voor buiggegevens en -processen

Wil je meer weten?

BendingStudio XT verbindt alle gegevens en processen met betrekking tot de productie van gebogen onderdelen, van productie- en procesplanning tot aan productie en kwaliteitscontrole.

Het is het enige middel om aan deze gecombineerde eisen te voldoen met een nadruk op metrologische processen. BendingStudio XT biedt in combinatie met TubeInspect- of Absolute Arm-systemen efficiënte en op de klant gerichte oplossingen met een unieke combinatie van snelheid, nauwkeurigheid en flexibiliteit.

Voor elk onderdeel zijn er vaak verschillende gegevens nodig in de verschillende stadia op weg van tekentafel naar getest product. Dit zijn naast CAD-gegevens van ontwerp- en buigprogramma's en correcties voor productie, onder meer ook test- en inspectieplannen of meetrapporten en -analyses voor kwaliteitscontrole. Maar deze gegevens zijn niet altijd 100 procent compatibel.

BendingStudio XT is gericht op het samenbrengen van alle parallelle datasets die bij elke individuele component behoren, waardoor fabrikanten de mogelijkheid krijgen om alle veranderingen tijdens alle verschillende processtappen te bewaken, kwantificeren, visualiseren en documenteren.

Het platform is gebaseerd op een eenvoudig en helder gestructureerd verwerkingsconcept met een verscheidenheid aan kleine hulpmiddelen om het dagelijkse werk op alle gebieden van de productie van gebogen onderdelen te vergemakkelijken.

BendingStudio XT is compatibel met zowel handmatige als geautomatiseerde inspectieprocessen via de kant-en-klare TubeInspect-meetcelhardware, evenals meting met 3D-laserscanners, buistasters en contacttasters met behulp van een mobiel Absolute Arm-meetarmsysteem.
TubeInspect

BendXtract-technologie

Centraal in het hoogwaardige inspectievermogen van BendingStudio XT staat de BendXtract-technologie – een verzameling algoritmen waarmee het platform automatisch nauwkeurige buiggeometrieën kan berekenen zonder noodzaak voor tijdrovende precisiescantechnieken en deze gegevens kan omzetten in overzichtelijke rapportages.

De algoritmen achter BendXtract zijn gebaseerd op drie krachtige ideeën: Vrij scannen; Automatisch extraheren; en Slimme resultaten.

BendXtract Technology

Vrij scannen
BendXtract-technologie betekent gemakkelijke gegevensverzameling – verzamelen van complete buisgeometrieën met een paar muisklikken, enkele scangangen of een handjevol tastpunten. 

Automatisch extraheren
BendXtract neemt verzamelde meetgegevens en berekent onmiddellijk volledige buisgeometrieën en hartlijnen met een minimale gebruikersinteractie.

Slimme resultaten
BendXtract transformeert gegevens in bruikbare resultaten die automatisch worden samengevoegd in een gedetailleerd meetrapport volgens de vereisten.

Kenmerken en Voordelen

Beheer van eind tot eind
Het BendingStudio XT-platform is ontworpen om volledige communicatie en gegevensverwerking te leveren aan alle productie-, kwaliteitscontrole- en ontwerpkantoren, zodat het gehele buigproductieproces wordt bestreken.

Kruiselingse compatibiliteit
Met BendingStudio XT is complete kruiselingse compatibiliteit mogelijk tussen meetinvoer vanuit TubeInspect en Absolute Arm -systemen, zodat input van elk apparaat gemakkelijk kan worden gebruikt binnen dezelfde productiestructuur.

Eenvoudige verwerking
Met BendingStudio XT, gebouwd op een heldere en intuïtieve structuur, is de verwerking van productiegegevens gemakkelijk inzichtelijk, waaronder functionaliteit met één klik voor meetresultaten en import en export van gegevens.

Uitgebreide interfaces
BendingStudio XT is gebouwd op plug-and-play met de producten van derden die van vitaal belang zijn voor de productie en besturing van buigwerk, en omvat een open buiginterface evenals belangrijke besturingssoftware voor statistische processen zoals qs-STAT.

Meetfuncties
Buigpunten, buiggegevens, mantelafwijking, afwijkingscompensatie en diameterwijzigingen worden met BendingStudio XT eenvoudig verwerkt, evenals meting van complexe buisstructuren zoals vertakte buizen, conisch gesneden uiteinden of zelfs buizen met rechthoekige secties. 

Meettaken
Verbetering van procesbetrouwbaarheid en optimalisatie van inspectietoepassingen voor serieonderdelen zijn gemakkelijk uitvoerbaar met de implementatie van meettaken binnen BendingStudio XT.

Inspectieflexibiliteit
Er kunnen binnen BendingStudio XT verschillende inspectieplannen worden toegewezen aan één enkel onderdeel, zodat op basis van dezelfde meting weergave mogelijk is van tekenvereisten en montagevoorwaarden.

CAD-adapters
High-definition invoersystemen zoals TubeInspect HRC-modellen of de Absolute Arm met Absolute Scanner AS1 ondersteunen CAD-adapaterfunctionaliteit, zodat positie- en oriëntatiemeting van eindhouders, fittingen en bevestigingen zonder mechanische adapters mogelijk is.

Smart bender correction
Benefit from a unique calculation method for the correction of complex bent parts such as brakelines with end formings or parts with clamping jaws. Make use of overlength compensation, with smart, customisable and part-specific calculation of correction data.

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