TubeInspect
Geautomatiseerde buisinspectie in hoge resolutie
High-resolution, end-to-end tube inspection built to streamline production, even in harsh environments
Klaar om te beginnen?
TubeInspect combines high-resolution optical scanning with the power of BendingStudio XT software to give you precise, real-time measurement and bender corrections.
Built for your industry's shop floor, it streamlines workflows, ensures consistent accuracy, and enhances productivity in demanding production settings.
- Streamline your workflows: TubeInspect supports your processes with faster, error-free production. Intuitive tools like QR-based part selection, real-time feedback, and automated data integration simplify your processes and save you valuable time.
- Improve accuracy: Count on consistent accuracy, no matter the conditions. Advanced temperature compensation and guided part positioning keep your results precise and dependable, even in harsh environments.
- Achieve higher productivity: Get more done with fewer rejects and faster turnaround times. Rapid, automated measurements and seamless integration with your bending machines help you stay ahead of schedule and improve overall efficiency.
Introducing TubeInspect
See TubeInspect in action
Watch video case studies from across industry to see how TubeInspect turns metrology challenges like yours into success stories.
See how WTX Europe uses the TubeInspect cell combined with the BendingStudioXT software to support their design for a sustainable scooter.
See how Biebl uses the TubeInspect P16.2 HRC and BendingStudio XT to improve efficiency in their tube manufacturing.
Watch the video to see how Numalliance uses the TubeInspect P8.2 HRC automaton features to create a fully automated tube production-inspection-correction loop.
Hear from Numalliance about how they are using TubeInspect powered by BendingStudioXT to automate their tube production inspections.
See how Transfluid use the TubeInspect P8.2 HRC for high-speed tube bender correction.
Kenmerken en Voordelen
CAD-adapters
Asymmetrische fittingen en houders kunnen worden gemeten zonder mechanische adapters dankzij een digitale CAD-adapter die is gecreëerd aan de hand van een CAD-model (IGES, STEP).
Kant-en-klare soliditeit
TubeInspect wordt geleverd in de vorm van een gesloten concept dat geschikt is voor zware productieomgevingen.
Hoge snelheid
Meting binnen 3 seconden nadat de buis in het meetsysteem werd geplaatst.
Meetveelzijdigheid
Meet flexibele, buigzame of vrijevorm gebogen buizen voor seriematige inspectie van grote partijen of voor reverse-engineering- en prototypingtoepassingen.
Camera's met hoge resolutie
Speciale HRC-modellen kunnen bogen op een matrix van 12 megapixel-camera's die een uiterst gedetailleerde inspectiefunctionaliteit bieden en de automatiseringsmogelijkheden van TubeInspect aansturen.
Gereed voor automatisering
Volledige integratie binnen een grotere robotproductiecel, met externe besturing mogelijk vanuit een specifieke BendingStudio XT-interface.
Directe besturing
Met de sneltoets op het voorpaneel van TubeInspect is het mogelijk metingen snel te beginnen en te bevestigen, waardoor niet steeds hoeft te worden gewisseld tussen cel en desktop.
BendingStudio XT-software
Het gevestigde BendingStudio XT -platform biedt directe interfaces voor alle belangrijke merken buigmachines, meetplannen voor snelle batchmeting, automatische en aanpasbare rapportage en gemakkelijke import en export van CAD-gegevens.
LED status bar
The intuitive LED status bar provides you with clear visual cues on operating stages using colour changes. It guides operators efficiently, reduces operational uncertainty, and enhances workflow intuitiveness.
Temperature compensation
TubeInspect ensures you get accurate results even in fluctuating environments with advanced temperature compensation. This feature mitigates the effects of environmental changes, guaranteeing consistent performance in harsh conditions.
Embedded TubeInspect CPU
Powered by an independent operating system, TubeInspect’s CPU avoids downtime associated with Windows updates. This ensures you get reliable system performance and smooth operations on the shop floor.
Software-guided parts positioning
Your operators receive guided instructions for accurate part placement during inspections. This reduces alignment errors, ensures reliable measurements, and simplifies the inspection process.
Glass reference surface
The innovative three-dimensional glass reference surface provides exceptional stability and durability, making it ideal for you to use on the shop-floor in demanding production environments.
Direct bender integration
Seamlessly link TubeInspect to bending machines for real-time corrections and workflow automation. This feature helps you to simplify setup, reduce adjustment loops, and ensure accuracy across your production cycles.
Automation ready
Designed for modern production lines, TubeInspect supports full automation with features like automated workflows, rapid part identification, and seamless integration with collaborative robots.
Real-time asset management
Every tube and wire system is compatible with the Metrology Asset Manager solution, allowing you to monitor your system's health and performance in real time from anywhere in the world, giving you peace of mind as you work in the field.
TubeInspect types, versions and uses
Find out which TubeInspect type and version can support your production line, and learn about further uses for these systems.
Choose the right TubeInspect model for your needs
TubeInspect offers two models designed to accommodate a wide range of tube measurement requirements:
TubeInspect 35 M | 37 M:
Equipped with an 8-camera array for precise measurement.
Ideal for tubes up to 1,000 millimetres in length from end to end.
Handles tube diameters of up to 125 millimetres.
TubeInspect 35 XL | 37 XL:
Features a 16-camera array for industrial-scale measurements.
Suitable for tubes as long as 7 metres.
Measures tubes with diameters up to 200 millimetres.
Each TubeInspect size comes in a standard model (series 5), featuring 3-megapixel camera arrays, or an upgraded high-end version (series 7) outfitted with 12-megapixel cameras.
Series 5 models:
TubeInspect 35 M
TubeInspect 35 XL
Series 7 models:
TubeInspect 37 M
TubeInspect 37 XL
3D Hairpin Inspect is a specialised TubeInspect system powered by BendingStudio XT, designed for fast and precise measurement of electric motor hairpins in production environments. It supports the entire process, including all steps required to set up and manage a hairpin production machine.
With a simplified user interface tailored for hairpin production, BendingStudio XT pares down its functionality to focus on essential tools. This makes it easy for shop floor users to operate the system efficiently with minimal training, ensuring seamless and accurate production management.
Watch the video to see how the TubeInspect P8.2 HRC with BendingStudio XT enables fst bender correction on WAFIOS BMF60 for busbar correction.
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About the TubeInspect range
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Industries and applications
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Toepassingen
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Downloads
