TubeInspect

Automatisk rörinspektion med hög upplösning

High-resolution, end-to-end tube inspection built to streamline production, even in harsh environments

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TubeInspect combines high-resolution optical scanning with the power of BendingStudio XT software to give you precise, real-time measurement and bender corrections. 

Built for your industry's shop floor, it streamlines workflows, ensures consistent accuracy, and enhances productivity in demanding production settings.

  • Streamline your workflows: TubeInspect supports your processes with faster, error-free production. Intuitive tools like QR-based part selection, real-time feedback, and automated data integration simplify your processes and save you valuable time.

  • Improve accuracy: Count on consistent accuracy, no matter the conditions. Advanced temperature compensation and guided part positioning keep your results precise and dependable, even in harsh environments.

  • Achieve higher productivity: Get more done with fewer rejects and faster turnaround times. Rapid, automated measurements and seamless integration with your bending machines help you stay ahead of schedule and improve overall efficiency.

Introducing TubeInspect


See TubeInspect in action

Watch video case studies from across industry to see how TubeInspect turns metrology challenges like yours into success stories.


See how WTX Europe uses the TubeInspect cell combined with the BendingStudioXT software to support their design for a sustainable scooter.

See how Biebl uses the TubeInspect P16.2 HRC and BendingStudio XT to improve efficiency in their tube manufacturing.

Watch the video to see how Numalliance uses the TubeInspect P8.2 HRC automaton features to create a fully automated tube production-inspection-correction loop.

Hear from Numalliance about how they are using TubeInspect powered by BendingStudioXT to automate their tube production inspections.

See how Transfluid use the TubeInspect P8.2 HRC for high-speed tube bender correction.

Funktioner och fördelar

CAD-adaptrar

Asymmetriska beslag och hållare kan mätas utan mekaniska adaptrar med en digital CAD-adapter som skapas utifrån en CAD-modell (IGES, STEP).

Nyckelfärdig elasticitet

TubeInspect levereras i form av ett slutet koncept som passar tuffa produktionsmiljöer.

Hög hastighet

Mätning inom så lite som 3 sekunder efter att röret har placerats i mätsystemet.

Mätvaration

Mät flexibla, aducerade eller friformsrör, antingen i en serieinspektion med stora batchar eller för omvänd konstruktion och prototypprogram.

Kameror med hög upplösning

Speciella HRC-modeller har ett utbud av kameror med 12 megapixel som ger mer detaljerad inspektionsfunktionalitet och driver TubeInspects automatiseringsfunktioner.

Klar för automatisering

Fullständig integrering inom en större robotproduktionscell, där extern kontroll är möjlig från ett dedikerat BendingStudio XT-gränssnitt.

Direktkontroll

En snabbtangent på TubeInspects frontpanel gör det möjligt att snabbt starta och bekräfta mått, vilket minskar behovet av att gå fram och tillbaka mellan cell och dator.

BendingStudio XT-mjukvara

Den väletablerade BendingStudio XT -plattformen erbjuder direkta bockningsgränssnitt för alla större varumärken, mätplaner för snabb batchmätning, automatisk och anpassningsbar rapportering och enkel CAD-dataimport och -export.

LED status bar

The intuitive LED status bar provides you with clear visual cues on operating stages using colour changes. It guides operators efficiently, reduces operational uncertainty, and enhances workflow intuitiveness.

Temperature compensation

TubeInspect ensures you get accurate results even in fluctuating environments with advanced temperature compensation. This feature mitigates the effects of environmental changes, guaranteeing consistent performance in harsh conditions.

Embedded TubeInspect CPU

Powered by an independent operating system, TubeInspect’s CPU avoids downtime associated with Windows updates. This ensures you get reliable system performance and smooth operations on the shop floor.

Software-guided parts positioning

Your operators receive guided instructions for accurate part placement during inspections. This reduces alignment errors, ensures reliable measurements, and simplifies the inspection process.

Glass reference surface

The innovative three-dimensional glass reference surface provides exceptional stability and durability, making it ideal for you to use on the shop-floor in demanding production environments.

Direct bender integration

Seamlessly link TubeInspect to bending machines for real-time corrections and workflow automation. This feature helps you to simplify setup, reduce adjustment loops, and ensure accuracy across your production cycles.

Automation ready

Designed for modern production lines, TubeInspect supports full automation with features like automated workflows, rapid part identification, and seamless integration with collaborative robots.

Real-time asset management

Every tube and wire system is compatible with the Metrology Asset Manager solution, allowing you to monitor your system's health and performance in real time from anywhere in the world, giving you peace of mind as you work in the field.

TubeInspect types, versions and uses

Find out which TubeInspect type and version can support your production line, and learn about further uses for these systems.

The TubeInspect 35 M on a white background.


Choose the right TubeInspect model for your needs

TubeInspect offers two models designed to accommodate a wide range of tube measurement requirements:

TubeInspect 35 M | 37 M:
Equipped with an 8-camera array for precise measurement.
Ideal for tubes up to 1,000 millimetres in length from end to end.
Handles tube diameters of up to 125 millimetres.

TubeInspect 35 XL | 37 XL:
Features a 16-camera array for industrial-scale measurements.
Suitable for tubes as long as 7 metres.
Measures tubes with diameters up to 200 millimetres.

TubeInspect 35 XL with lateral sides open


Each TubeInspect size comes in a standard model (series 5), featuring 3-megapixel camera arrays, or an upgraded high-end version (series 7) outfitted with 12-megapixel cameras.

Series 5 models:
TubeInspect 35 M
TubeInspect 35 XL

Series 7 models: 
TubeInspect 37 M
TubeInspect 37 XL

The 3D Hairpin Inspect system is the leading solution for high-speed hairpin measurement in production environment.


3D Hairpin Inspect is a specialised TubeInspect system powered by BendingStudio XT, designed for fast and precise measurement of electric motor hairpins in production environments. It supports the entire process, including all steps required to set up and manage a hairpin production machine.

With a simplified user interface tailored for hairpin production, BendingStudio XT pares down its functionality to focus on essential tools. This makes it easy for shop floor users to operate the system efficiently with minimal training, ensuring seamless and accurate production management.


Watch the video to see how the TubeInspect P8.2 HRC with BendingStudio XT enables fst bender correction on WAFIOS BMF60 for busbar correction.

Är du redo att komma igång?

Prata med en expert och upptäck vad Hexagon kan göra för din organisation.