TubeInspect
Yüksek çözünürlüklü otomatik boru denetimi
High-resolution, end-to-end tube inspection built to streamline production, even in harsh environments
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TubeInspect combines high-resolution optical scanning with the power of BendingStudio XT software to give you precise, real-time measurement and bender corrections.
Built for your industry's shop floor, it streamlines workflows, ensures consistent accuracy, and enhances productivity in demanding production settings.
- Streamline your workflows: TubeInspect supports your processes with faster, error-free production. Intuitive tools like QR-based part selection, real-time feedback, and automated data integration simplify your processes and save you valuable time.
- Improve accuracy: Count on consistent accuracy, no matter the conditions. Advanced temperature compensation and guided part positioning keep your results precise and dependable, even in harsh environments.
- Achieve higher productivity: Get more done with fewer rejects and faster turnaround times. Rapid, automated measurements and seamless integration with your bending machines help you stay ahead of schedule and improve overall efficiency.
Introducing TubeInspect
See TubeInspect in action
Watch video case studies from across industry to see how TubeInspect turns metrology challenges like yours into success stories.
See how WTX Europe uses the TubeInspect cell combined with the BendingStudioXT software to support their design for a sustainable scooter.
See how Biebl uses the TubeInspect P16.2 HRC and BendingStudio XT to improve efficiency in their tube manufacturing.
Watch the video to see how Numalliance uses the TubeInspect P8.2 HRC automaton features to create a fully automated tube production-inspection-correction loop.
Hear from Numalliance about how they are using TubeInspect powered by BendingStudioXT to automate their tube production inspections.
See how Transfluid use the TubeInspect P8.2 HRC for high-speed tube bender correction.
Özellikler & avantajlar
CAD adaptörleri
Asimetrik teçhizatlar ve tutucular, mekanik adaptörlere gerek kalmadan, bir CAD modelinden (IGES, STEP) oluşturulmuş dijital bir CAD adaptörü ile ölçülebilir.
Kullanıma hazır esneklik
TubeInspect, zorlu üretim ortamları için uygun olan kapalı bir yapıya sahiptir.
Yüksek hız
Ölçüm, boru ölçüm sistemine yerleştirildikten sonra 3 saniye içinde tamamlanır.
Ölçüm çeşitliliği
Yüksek hacimli partilerin seri denetiminde ya da tersine mühendislik ve prototip oluşturma uygulamalarında esnek, kolay işlenebilir veya serbest formlu bükülmüş boruların ölçümünü yapın.
Yüksek çözünürlüklü kameralar
Özel HRC modeller, daha hassas ölçümler yapılabilmesini sağlayan ve TubeInspect’in otomasyon özelliklerinden faydalanan 12 megapiksellik kameralar ile donatılmıştır.
Otomasyona hazır
Robot teknolojisiyle donatılmış büyük üretim hücrelerine tam entegre olur ve özel bir BendingStudio XT arayüzü sayesinde dışarıdan kontrol edilebilir.
Doğrudan kontrol
TubeInspect'in ön panelindeki kısayol düğmesi, ölçüm işlemlerini hızla başlatma ve doğrulama imkânı sağlar ve hücre ile masaüstü arasında gidip gelmeleri en aza indirir.
BendingStudio XT yazılımı
BendingStudio XT platformu, tüm önde gelen markalarla uyumlu bükme arayüzlerine sahiptir, hızlı toplu ölçüm işlemleri için ölçüm planları sunar, otomatik ve özelleştirilebilir raporlama özelliğine sahiptir ve CAD verilerini kolayca içeri veya dışarı aktarabilir.
LED status bar
The intuitive LED status bar provides you with clear visual cues on operating stages using colour changes. It guides operators efficiently, reduces operational uncertainty, and enhances workflow intuitiveness.
Temperature compensation
TubeInspect ensures you get accurate results even in fluctuating environments with advanced temperature compensation. This feature mitigates the effects of environmental changes, guaranteeing consistent performance in harsh conditions.
Embedded TubeInspect CPU
Powered by an independent operating system, TubeInspect’s CPU avoids downtime associated with Windows updates. This ensures you get reliable system performance and smooth operations on the shop floor.
Software-guided parts positioning
Your operators receive guided instructions for accurate part placement during inspections. This reduces alignment errors, ensures reliable measurements, and simplifies the inspection process.
Glass reference surface
The innovative three-dimensional glass reference surface provides exceptional stability and durability, making it ideal for you to use on the shop-floor in demanding production environments.
Direct bender integration
Seamlessly link TubeInspect to bending machines for real-time corrections and workflow automation. This feature helps you to simplify setup, reduce adjustment loops, and ensure accuracy across your production cycles.
Automation ready
Designed for modern production lines, TubeInspect supports full automation with features like automated workflows, rapid part identification, and seamless integration with collaborative robots.
Real-time asset management
Every tube and wire system is compatible with the Metrology Asset Manager solution, allowing you to monitor your system's health and performance in real time from anywhere in the world, giving you peace of mind as you work in the field.
TubeInspect types, versions and uses
Find out which TubeInspect type and version can support your production line, and learn about further uses for these systems.
Choose the right TubeInspect model for your needs
TubeInspect offers two models designed to accommodate a wide range of tube measurement requirements:
TubeInspect 35 M | 37 M:
Equipped with an 8-camera array for precise measurement.
Ideal for tubes up to 1,000 millimetres in length from end to end.
Handles tube diameters of up to 125 millimetres.
TubeInspect 35 XL | 37 XL:
Features a 16-camera array for industrial-scale measurements.
Suitable for tubes as long as 7 metres.
Measures tubes with diameters up to 200 millimetres.
Each TubeInspect size comes in a standard model (series 5), featuring 3-megapixel camera arrays, or an upgraded high-end version (series 7) outfitted with 12-megapixel cameras.
Series 5 models:
TubeInspect 35 M
TubeInspect 35 XL
Series 7 models:
TubeInspect 37 M
TubeInspect 37 XL
3D Hairpin Inspect is a specialised TubeInspect system powered by BendingStudio XT, designed for fast and precise measurement of electric motor hairpins in production environments. It supports the entire process, including all steps required to set up and manage a hairpin production machine.
With a simplified user interface tailored for hairpin production, BendingStudio XT pares down its functionality to focus on essential tools. This makes it easy for shop floor users to operate the system efficiently with minimal training, ensuring seamless and accurate production management.
Watch the video to see how the TubeInspect P8.2 HRC with BendingStudio XT enables fst bender correction on WAFIOS BMF60 for busbar correction.
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About the TubeInspect range
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Industries and applications
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Uygulamalar
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İndir
