Engineer using PC-DMIS 2025.2 software on a desktop to analyze a detailed 3D model of a cylindrical part.

PC-DMIS 2025.2

PC-DMIS is a powerful standalone metrology software that provides a complete set of inspection tools, enabling quality managers to tackle any measurement and analysis challenges across a wide range of industries.

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With the release of PC-DMIS 2025.2, the focus turns to a variety of add-ons designed to extend and enhance the core software. This update not only introduces new features and improvements but also brings special offers on add-ons that unlock fresh possibilities for streamlining inspection workflows. Read on to explore what’s new.

Features and Key Improvements in PC-DMIS 2025.2


Inspect Automate add-on module now included with MyCare/SMA subscription

Inspect is a standalone application that helps CMM operators execute PC-DMIS measurement routines using a simple graphical interface.

It is currently available free of charge with a MyCare/SMA subscription - or it can be purchased separately.

In PC-DMIS 2025.2 we are offering the Inspect Automate module worth $2000, at no additional cost, with an active MyCare/SMA subscription.

The Inspect Automate add-on module offers a range of tools for automating inspection. Combined they can significantly streamline inspection workflows and increase throughput.

Computer screen displaying "Welcome to Inspect" software interface with engine models, calibration, and playlist options.
The Inspect Automate add-on module includes:

Automate Playlists

Automate Pallets

Automate Barcode

Dark interface of a playlist management tool showing a 3x3 pallet layout with numbered blue tiles and settings.
Dashboard displaying pallet execution options with serial numbers 1144-2223 to 1144-2230 in a grid layout.
Dashboard interface with a barcode scanner, engine models, and options for routines, reports, and file management.
Create and run a sequence of PC-DMIS measurement routines
Define & run routines on a pallet of parts for faster batch measurements
Scan barcode or QR codes to quickly select part routine or playlist
To learn more about MyCare subscriptions or to access Inspect Automate please contact your local Hexagon representative.

Update for PC-DMIS Inspect

The latest update for Inspect includes the following features:

Access Controls
New controls allow a new metrology level admin role to manage settings and access to functions for other Inspect users. This reduces the need for support by IT managers.

Pallet Enhancements
Users can now pause and edit the pallet programme during execution for added flexibility - select empty Measurement Routine to handle different part sizes or skip a pallet

Batch Prefix
This new feature helps to identify the batch of parts throughout the inspection workflow – to identify where the batch is heading, or where it came from. The prefix can be added to PC-DMIS reports or exported to Metrology Reporting for additional visibility to other stakeholders and team members.


Calypso Converter

PC-DMIS 2025.2 includes a powerful new utility which converts Zeiss Calypso Measurement Programs into a format which can be imported into PC-DMIS. Now metrologists and quality engineers can translate their Calypso routines into a format that is compatible with Hexagon’s world leading range of Metrology hardware and software.

This feature is available with an active MyCare or SMA Subscription. Contact your local Hexagon representative for additional information including support and documentation. Hexagon’s Application Engineers are also available to support larger projects.


Metrology Reporting Update

Metrology Reporting is a simple, intelligent, and accessible cloud-based software solution providing a central location for accessing PC-DMIS report data.

It provides real-time information and insights, enabling increased productivity based on data‑driven decision making. Metrology Reporting is part of Nexus, a collection of cloud‑based applications providing

New improvements include:

  • Critical alerts in the event log
  • Launch the free Advanced level trial from within the app
  • New global settings button enables applying the preferred report type
  • Add the customers' logo across all parts
  • Form plots report improvements

Metrology Reporting and other Nexus applications can be accessed with a Nexus subscription – subscribe for free here: https://nexus.hexagon.com/home/


Freeform Scan with Fixed Nominals

Obtains the measured values at the fixed nominal positions on a 3D curve. Useful for finding deviation for specific points on a curve.


Quick Feature and MSE Improvements

The Measurement Strategy Editor (MSE) and Quick Feature widget now support the new “Inner And Outer” perimeter path type for the Adaptive Freeform Plane Scan and TTP Freeform Plane strategies.

This generates two perimeter paths in just one click!

Users can set the Inner Offset and Outer Offset independently or activate the smart calculation which automatically sets the offsets, based on the active tip radius.


PC-DMIS 2025.2 offers other new features and improvements, including:

ATS800 Tracker Support Improvements
PC-DMIS support for Hexagon’s latest generation of ATS800 tracker models was added in PC-DMIS 2025.1. The Absolute Tracker ATS800 offers greater measurement accuracy at a distance and enables faster, safer scanning of fine edges, features and surfaces.

In our latest release we’ve added even more improvements to strengthen the integration and improve the user experience, based on feedback received after launch.

Operation | Move To function

Instantly point the tracker at a specific location. Users can either click a feature label to have the tracker point to that feature or, if a CAD model has been imported, they can click a CAD surface.

Operation | Graphic Display Window | Graphic Items | Show Probe toggle

Toggles the visibility of the laser line and reflector (if used).

4-Axis Scanning Improvements
PC-DMIS can be used alongside CMMs with a rotary table for performing all continuous 4-axis scanning operations, including simultaneous measurements across all axes. The rotary table provides complete workpiece access, enabling the quick scanning of exceptionally intricate parts with reduced probe adjustments, thereby enhancing throughput.

Find out more about 4-Axis Scanning with PC-DMIS here

2025.2 offers improvements to support measurement of more complex parts such as Blades and Blisks, including:

  • Define the rotary table angle in the scan path
  • Support 4-Axis auto move for scanning
  • Support 4-Axis Move Point command
  • Support 4-Axis Move All command

Fast Focus feature for OPTIV cameras
A new Fast Focus mode for OPTIV cameras with Intermediate level sensors (IDS and Ueye peak cameras) can reduce the focus time to less than 2 seconds, significantly speeding up measurements on Vision features.

Scan with Avoidance Move
Sets Avoidance Move within an Advance Scan. Measure a scan by moving to safe point, scan and move back to safe point before measuring next feature.

Updated CAD support
PC-DMIS supports Direct CAD Interfaces (DCI) and Direct CAD Translators (DCT) to various CAD systems. PC-DMIS 2025.2 offers support for the following new formats.

TeamCenter Support Improvements
New search feature in the Open dialog allows users to find a specific CAD model using the Part Number. Import parts from Siemens’ NX CAD Software platform – This enhancement makes it easier for users to quickly locate and navigate to a specific CAD model.

CAD Lock offers greater security controls over use of CAD models – ensuring CAD models used are from Teamcenter only.

  • Technical data

    Operating system
    PC-DMIS 2025.2 operates under 64-bit Windows 11 and Windows 10 No other operating systems are supported.

    • For HP-L systems and systems that use RS-SQUARED sensors that run PC-DMIS in DCC mode, you need to use a 64-bit Windows 10 Pro Computer with up to 4 Cores.
    • When you use third-party drivers, you should contact your local Manufacturing Intelligence representative to ensure operating system compatibility.
    • Running PC-DMIS inside a Virtual Machine (VM) is supported only if the VM supports OpenGL 3 or higher.
    • PC-DMIS Vision machines do not support 64-bit Windows 8. The Matrox Frame grabber PC-DMIS Vision hardware component does not support a 64-bit operating system.

    Microsoft .NET Framework
    If you do not have Microsoft .NET Framework 4.6.1 for Windows, the PC-DMIS installer will install it for you.

    RAM
    4 GB of RAM or higher

    • The size of the CAD data file and the tessellation multiplier value used affect the amount of memory needed. These both affect the number of tessellated facets needed to display the model. The smaller the tessellation multiplier value used, the more memory needed for the facets. For large CAD models, this could cause an "Out of Memory" error. If this occurs, the current PC-DMIS session will be left in an unstable state and should be terminated.
    • The default tessellation multiplier value is 1.0. Setting a tessellation multiplier of 0.1 will result in a 10 to 20 percent increase in the memory required over the default value of 1.0. Decreasing the tessellation multiplier further to 0.01 will result in an additional 50 to 65 percent increase of memory required.
      1 GB of video RAM

    64 GB of RAM Dual-Channel @1063 MHz DDR4-2666 MHz ECC RDIMM memory (for HP-L systems and systems using RS-SQUARED sensors)

    CPU

    • 2 GHz or higher quad core processor
    • Intel Xeon W-2223 Processor (3.6GHz, 3.9GHz) for HP-L systems
    • Intel Xeon Processor E3-1505M (3.00 GHz) for systems using RS-SQUARED sensors
    • Intel Core i7 9th Generation or higher (for example, i7-9xxxHx) 6 Cores hyper-threading enabled (for HP-L systems and systems using RS-SQUARED sensors)

    Graphics
    Compatible with any popular graphics card that meets or exceeds the following suggested minimums:

    • GPU Memory 2 GB DDR3*
    • 6 GB Memory Bandwidth 29.0 GB/s (for HP-L systems)
    • Memory Bandwidth 29.0 GB/s
    • CUDA Cores 384
    • Open GL 3.0
    • NVIDIA Quadro P5000 (4 GB) (for HP-L systems and systems using RS-SQUARED sensors)
    • AC or AX type Wi-Fi card for systems using RS-SQUARED sensors

    * For an RS4 laser sensor or later model, you need a GPU with at least 4 GB DDR3.

    The graphics driver must support OpenGL 3.0 or higher. A warning message appears on PC-DMIS start-up if the driver does not support OpenGL 3.0 or if your graphics driver is more than three years old.

    Hard drive
    2 GB of free hard drive space plus allocated virtual memory of eight times the largest CAD file used.

    SSD drive, HDD 10K, or two disks in RAID 0 mode (high-performance hard disk drive).
    128 SSD, 128 SSD RAID, 1 TB HDD

    Display
    Screen resolution of 1920 x 1080 or higher

    Connectivity

    • One Serial port
    • Three Ethernet ports. This may be required for specific installations in consideration of local needs, including but not limited to CMM systems where one port is required for controller communications and another for intranet/internet communications.
    • Two USB ports
    • A properly configured LMS license or a HASP key (a physical USB portlock)
    • LAN port with Intel Chipset (for example, I219) (for HP-L systems)

    Note: A HASP key does not act as general purpose data storage; therefore, you cannot use a HASP key to store (download) arbitrary data from a computer. Similarly, you cannot use a HASP key to put (upload) arbitrary data on a computer. Also, only Hexagon applications can read or write to a HASP key; other applications do not have this capability. As a result, you cannot use a HASP key to load and unload data to and from a computer.

    Browser
    Any modern internet browser such as Chrome, Firefox or Edge

    Anti-virus software
    Hexagon used the Sophosanti-virus tool to test PC-DMIS 2025.2. The user will need to confirm the performance of any other anti-virus tool.
    Solutions for CMMs using RS-232 communications

    If you are installing PC-DMIS 2025.2 on a new or existing computer, but you have an older CMM model that uses RS-232 communications, then you will need to install one of these solutions on your computer:

    • An external RS-232 serial-to-USB adapter cable plus the serial-to-USB adapter cable driver
    • An internal serial adapter card with serial ports
  • Downloads

    Download the latest version of PC-DMIS
    Download