m&h Laser Tool Setter LTS35.60

m&h LTS35.60 - the premium Laser Tool Setter

LTS3560M

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Premium laser tool setter for dynamic tool measurement in the high-end sector. The non-contact precision measurement makes possible dynamic length and diameter checking on almost every tool from Ø 0.008 mm.

Design, concept and construction as well the quality of the optics used ensure straightforward alignment, calibration, reliable setup and operation of the laser unit. The stainless steel housing as well as the largely maintenance-free laser optics and the straightforward handling make this system ideally suited to workshop use.

Application:
  • Determination of tool length
  • Measurement of tool radius
  • Detection of broken tools

Benefits:

  • TCS technology (True Cutting Scan) - for the highest precision
  • Smallest tool diameter 8 µm
  • Tool cleaning using Laval nozzle with supersonic pressure
  • Features & Benefits
    HIGH-END LASER OPTICS
    • Strongly exposed focus point
    • Smallest tool diameter 8 µm
    • Offers large alignment tolerance
    • Precise tool measurement

    TCS - TRUE CUTTING SCAN FOR THE HIGHEST PRECISION

    Features:

    • Scans the really longest cutting circle
    • Searches the longest cutting circle diameter
    • Uses this to the exact length measurement
    • Correct tool length measurement

    Benefits:

    • Determines the real tool length
    • High precision length measurement
    • High-end functionality - exclusively from m&h

    TOOL CLEANING USING LAVAL NOZZLE

    • Laval nozzle with supersonic pressure
    • Tool cleaning in measuring position
    • Tool cleaning with nominal rotation speed for optimum cleaning results
    • Minimal cleaning distance
    • Sealing cap prevents penetration of foreign objects and liquid
  • Related Information
    Precision and process reliability
    • Precision measurements regardless of geometry and tool dimensions
    • Uncertainty in measurement due to varying thermal expansion of materials is ruled out
    • Precision measurements for tools larger than 0.008 mm (0.0003'')
    • Supersonic air jets significantly reduce measurement errors from dirt on the tool
    • Software algorithms to eliminate the effects of coolant drops
    • No interference from ambient light

    Sturdy design

    • Compact, stainless steel housing
    • Laser optics protected using motor-operated shutter unit
    • Air curtain prevents dirt particles entering the device
    • Measurement system sealed according to IP68 standard

    Simple setup

    • Simple mounting and setup without special pneumatic unit
    • No special, accurate alignment of the laser unit required
    • Simple orientation and mechanical definition of the focal point
    • No external activation of the shutter unit and air curtain

    Operation suitable for the workshop

    • Simple and reliable calibration and set-up of the laser unit
    • Maintenance of the laser optics without tools, removable shutter unit
    • Easy to regulate, accessible air curtain
    • Measurement of very short tools possible

    Applications and measuring routines

    • Dynamic, precision measurement of length and diameter for almost any tool from Ø >0.008 mm (0.0003")
    • Measurement of the cutting edge geometry at nominal speed
    • Length compensation of dynamic changes in tool position
    • Correction of tool length in case of thermal change and thermal drift of the spindle or machine axes
    • Diameter compensation for dynamic changes in the rotational diameter of a tool
    • Detection and compensation of tool wear
    • Monitoring of run-out, tool change and clamping errors
    • Tool breakage detection
  • Technical Data
     Repeatability  0.1 μm (2 σ)*
     Power supply  24 VDC / max. 500 mA
     Laser safety class  2 (IEC825)
     Temperature range  Operation: 10 °C - 50 °C
     Storage: 5° - 70° C
     Material  Stainless steel
     Protection class  IP68: EN60529 (connected, air-curtain on)
     Service life  >1 million ON/OFF cycles tested
    * Depending on the application and installation situation
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